Offering for Turbo Machinery OEMs

• Engineering Design, Optimisation & Validation using FEA.
– CFD Analysis for flow path improvement.
– Piping Flexibility and Stress Analysis.
• Turbine Auxiliaries like
– Lube Oil Systems up to 5600 LPM.
– Seal Oil System, Cooling Gas System, H2O System.
• Critical Parts & Equipment like
– Flow Guides, Steam Deflectors, Exhaust Casing, etc.
– Base Frames, Base Frames with integrated Oil Tank.
– Clean & Dirty Oil Storage Tank.
– Steam Piping & other Pressure Parts.
Silencers.
• Tooling, Lifting, Transport & Storage Equipment
– Generator Stator Bar Forming Tooling.
– Lifting Beams, Cranes, Transport & Storage Container.

Fabrication Skills & Exp.

• We have a team of experienced engineers and Technicians with expertise in fabrication.
• We have a team of expert Welders, Fabricators & Welding Engineers in handling exotic materials like Alloy Steels (P11, P22, P91), SS 304, SS 316, Inconel 8810 & 8825 etc. These are ASME/IBR, 5G, certified Welders
• We have got our WPS, PQRs, etc established in-house & certified by 3rd party inspection agencies.
• Fabrication of Boilers, Pressure parts for IBR certified Jobs.
• Forming Shells, Cones, complex shapes, Machining, Hydraulic, Electricals, Assembly & Testing.

Systems & Certifications

• Quality Management System ISO 9001:2008 certified.
• IBR Approval for Package Boiler up 10.5 Kg/cm2 Design Pressure and 4000 Kg/hr Steaming Capacity and Boiler Pressure Parts including HRSG modules and All types of Coils up to 125 Kg/cm2 Design Pressure.
• ASME – U, U2, R and S stamp implementation started.
• HSE concepts being implemented.
• ISMS – Information Security Management System – ISO 27000 under implementation.
• ERP system, LMS & QMS software.

Thermal Stress Analysis of Turbine Casing

Turbo1

Flow Path Optimisation using CFD

flow_path

Turbine Auxiliaries

Turbine

Lube Oil System

Lube_Oil_System

Oil Storage Tanks 89,600 Litres

oil_storage

Turbine Base Frame with Oil Tank

BF WithOilTank

Lube Oil System - During Fabrication

lube_oil_system2nd

Turbine Base Frame with Oil Tank

TurbineFrame

Flow Guide

Flow Guide

Exhaust Casing

Exhaust

Customers

We have a satisfied customer base with whom we have established as preferred & Trusted Suppliers. These customers have kept us loaded with repeat business and new projects.

• Siemens Limited.
• L&T MHI Turbine Generators Pvt. Ltd.
• Alstom India Ltd.
• ABB Ltd.
• Grasim Industries Ltd.
• Atul Limited.
• Ratnamani Group.
• Mekaster Engineering Ltd. for HPCL Projects
• Jord Engineers Ltd. for GAIL Projects
• Essar Engineering Services Ltd.

HRSG Modules as per IBR

HRSG Modules